Acron Plastics is a New Zealand-based custom plastics design and manufacturing business based in Auckland. The company offers a range of services, including vacuum thermoforming, CNC machining, fabrication and assembly, product design, and tooling. It serves a broad mix of industries, from food and beverage to retail, marine, healthcare, and agriculture.
Acron Plastics was established in 1989. The founder had been working in a plastics factory when one of its customers needed a custom product that the large plant couldn’t accommodate. The first machines were purchased specifically to produce products – plastic meter boxes, for that first client, and 37 years later, the company still supplies that same customer today.
From inefficient manual methods to structure and automation
For most of its lifetime, Acron Plastics was a fully paper-based business, relying on handwritten documentation and manual spreadsheets to manage stock and orders. But when the company changed owners in 2017, the new management quickly realized that to better navigate, scale, and improve the business, a move to a central digital system was necessary.
Today, Acron Plastics uses MRPeasy as the operational backbone from the moment a quote is accepted. Whenever an order comes in, Mark enters it into the system, along with the right BOM and routings, and lets the software connect the materials, process times, and job structure. The order is automatically moved into the production schedule, and MRPeasy generates a manufacturing order for it.
“As soon as I put the order in, our work is pretty much automated by MRPeasy,” says Mark Wong, Business and Sales Manager. “That’s big for us as we have a lot of variability and customer-specific parts from job to job.”
Instead of relying on memory or paper trails, the team now has a structured workflow that starts at order entry and carries through purchasing and production.
“It’s incredible for me as I don’t have to rely on remembering all the details! I’ve never once screwed up an order by misplacing or forgetting about something thanks to MRPeasy,” Mark laughs.
And for the customer, the benefit is simple but important – more reliability. “From the customer’s point of view, MRPeasy increases our reliability, reduces mistakes, and simplifies providing them with on-time updates,“ Mark comments, “Delivering on time means happier customers, and that helps with retention.”
The biggest value gains for Acron Plastics
Alongside reducing human error, one of MRPeasy’s core benefits for Acron is better operational visibility. Because the system tracks jobs from quoting through to invoicing and provides a clear view of workloads, it helps management see where the business stands financially and make practical decisions about whether to wrap up current work or win more business to stay profitable. This kind of visibility supports both execution and better day-to-day decision-making.
Another major benefit is more structured order execution. Once an order is entered with the correct BOM and routing, MRPeasy turns it into a clear manufacturing workflow, rather than leaving the team to manage production through paper trails and handoffs.
Mark: “The system knows which materials we’re using and how long a job takes, and also calculates costs. Loading an order into MRPeasy is very simple. It spits out an MO, which I’ll summarize on a magboard for a quick glance for the guys."
Finally, a large efficiency boost comes from MRPeasy’s purchasing and inventory control. Mark specifically highlights the system’s stock tracking and built-in alerts for missing items, including visual indicators such as color-coded stock statuses in inventory reports that flag when materials are running low. In a process where material shortages can interrupt production and delay deliveries, that kind of warning system removes a lot of friction.
A practical recommendation for other manufacturers
Today, Acron Plastics is already realizing clear value from MRPeasy in order control, purchasing, and inventory, and is preparing to improve additional operational areas like product costing and traceability in the near future.
Replacing paper with software was only the beginning. The bigger gain came from building workflows that are more reliable, provide more visibility, and reduce reliance on workarounds and manual follow-up.
For more information, visit www.MRPeasy.com.
