Create a free account to continue

How Food and Beverage Companies Save on Film and Paper Banding

Food and beverage companies look to domestic, second source suppliers for banding film and paper consumables to cut costs and delivery time.

Mnet 147557 Mondayfeaturelead

“Give ‘em the razor, sell ‘em the blades,” a quote attributed to King Camp Gillette of the Gillette razor company, is perhaps the best known example of a strategy driven by revenue through the sale of consumables. But there are numerous other examples from inkjet printers, to mobile phones, to coffee K-Cups.

While this is a legitimate strategy, it is most profitable when the company supplying the consumable can remain the sole source provider. When that is the case, prices and profit margin can be kept artificially high and the end user has no choice but to keep coming back for more.

Invariably, however, alternatives sprout up.  Be it generic options or third party suppliers, it is impossible to keep the lid on a consumable for too long.

ALSO SEE: Effectively Improve Operational Efficiency for Food and Beverage Manufacturers

Today, in the packaging world, this is playing itself out in the arena of film and paper banding. Many food and beverage processors use such banding to secure lids to containers, as a security measure and to replace expensive pressure-sensitive labels. Banding is also used to replace bundling films to secure products packaged in corrugated trays.

Far from a “giveaway” product, banding equipment manufacturing is dominated by overseas companies. Still, those that invest in such equipment continue to purchase from the same source, unaware that less expensive domestic alternatives exist.  As a result, the overseas equipment manufacturers hold a virtual monopoly on the pricing of film and paper banding rolls.

The “Other” Type of Banding

Google the word “banding” and the top results are sure to be related to the industrial steel, poly and polyester bands used to secure pallets or other boxed goods for shipping. 

Less well known is the “other” type of banding – poly film and paper used to secure lids to containers and products packaged in corrugated trays by food and beverage companies.

These banding film and paper are often used as a more economical, “greener” (less waste) alternative to shrink film and poly bags.

At first glance, rolls of film and paper banding might be considered a commodity product. Available in a variety of roll sizes in clear or colored poly, or brown and white paper, these consumables appear to be standard items that could be supplied by just about any conventional packaging supply house. 

However, this is not the case. Most packaging supply distributors offer conventional packaging materials (stretch film, bubble, foam, corrugated and Jan/San products etc.), but don't have the converting capabilities to provide these films or paper, so they don’t offer them.

Only a rare combination of paper/film distributor and converter is qualified to provide this type of material, one that understands the specific details of the consumables required for the various overseas brands and the requirements such as thickness of the material, width, and other key details.

The Best Kept Secret

Unlike overseas suppliers, which can take weeks of lead-time to restock banding supplies including production and shipping, a domestic source like Pacific Packaging can ship standard stock the same day and most special stock requirements within a few days. 

Pacific Packaging, a U.S. film and paper manufacturer, distributor and converter, offers a variety of banding materials slit to the required widths that work on automatic and self-standing banding equipment from ATS, Felins, Wexler, Blumer USA, BandAll, PB 110, Polar Auto Cut, Busch, BL Products, MBO, Heidelberg and Akebono, among others.

A domestic supplier has other advantageous programs as well. Stable pricing can be further achieved with contracted blanket orders and dated deliveries for up to one year. This eliminates the extremely high prices of foreign material and ensures meeting budgetary forecasts. Since consumables must be continually ordered, the savings go directly to the bottom line.

Because there tends to be a lack of awareness that there are suitable domestic, third-party suppliers, Pacific Packaging supplies free banding samples for evaluation on customers’ banding equipment and in many cases will visit customers in person for on-site testing and evaluation.

One attractive strategy being employed by Pacific Packaging Products, for example, is to offer consignment programs that allow the customer to only pay for the material they use on a monthly basis and also allows inventory and payment to be managed electronically. Consignment allows the customer to have 60-90 day supply in their warehouse. Should they suddenly get busy, the materials are readily available at their disposal. Furthermore, there are considerable transportation savings shipping 60-90 days compared to monthly shipments.