Automated Molding System

The Instapak iMold® system produces between 400 and 600 packaging cushions per shift and is designed for low-volume packaging operations or decentralized high-volume operations. Using RFID technology, the system automatically identifies the mold and corresponding cushion recipe, ensuring that the system dispenses the correct amount of our foam into the perfectly sized film bag. Foam Dispersion Technology™ guarantees cushion consistency and integrity by dispensing foam where it is needed most, eliminating material waste. The vacuum automatically draws the expanding foam-filled bag into the mold cavity, where the foam takes the shape of the mold. The vacuum shuts off and the cushion begins to cure. When curing is complete, the system ensures a quick release by automatically ejecting the cushion from the custom made mold.