Schott N.Y.C. Has Implemented the State-of-the-Art Leadtec Shop Floor Control System in Its Made in the U.S.A. Manufacturing Operation; the System Utilizes Real-Time Data Collectio...
Wed, 08/18/2010 - 3:36am
The Associated Press

Computer Generated Solutions Inc. (CGS) announces that legendary
leather outerwear producer Schott@ N.Y.C. (http://www.schottnyc.com
(http://www.schottnyc.com) ) has successfully implemented CGS'
Leadtec shop floor control (SFC) solution at its Elizabeth, New
Jersey manufacturing facility. The state-of-the-art production system
utilizes small computer terminals and barcode scanners at more than 50
operator workstations to record all production events and payroll
information as they occur in real-time. Schott expects the new system
to increase productivity, reduce order throughput time, and improve
overall plant efficiency.

According to President Roz Schott, "Our old piecework payroll system
was too cumbersome and it did not give us the accurate and timely
information we needed to manage our business. Leadtec eliminates much
of the non-productive employee time required in the old system and
empowers our operators be more productive. It also gives our managers
the information and visibility they need to manage the production
floor and make better informed and more timely business decisions."

Schott sewing operators use their Leadtec terminals to clock in and
out, scan work coupons, change jobs, request pay and performance
information, and as a coaching device to pace themselves and improve
their performance. This real-time feedback also provides managers with
increased visibility and production tracking capabilities needed to
more effectively streamline production flow and improve overall
efficiency.

"While we were initially concerned about how our people would react to
the new system, we quickly realized that our operators were motivated
by the ability to track their own numbers throughout the day and earn
more money," continued Schott. "We are already seeing productivity and
operational improvements from Leadtec and expect to achieve even more
over time. By putting needed information at our fingertips, it is also
helping us to find new and better ways to staff and equip each
operation. We have some cases where productivity has increased by
40%."

Following a brief installation and training period, the new system
went live at Schott early this year.

"We applaud Schott for achieving these significant improvements in
just a short period of time," noted Jim Hoerig, Vice President of
Manufacturing Solutions at CGS. "We are pleased to play a role in
helping this impressive company improve the competitiveness and
flexibility of its domestic manufacturing operations. We look forward
to contributing to the continued progress and achievements at Schott."

About Schott N.Y.C. Corporation

Made in the U.S.A., each Schott N.Y.C. jacket comes with a story that
has been written over the course of more than 90 years, four
generations of Schotts, and an American love affair with hitting the
open road with the wind in your face and your troubles behind you.
Schott's Perfecto brand is a true-blue, real-deal, piece of Americana.
Quality, innovation, and individuality define every Schott jacket.
Whether protecting WWII fly boys in the air over Europe or infuriating
the establishment on the backs of Brando and Dean, Schott jackets have
become infused in American culture and have served as battle flags for
the American spirit.

In recent decades, Schott N.Y.C has continued to grow under the
leadership of new generations of the Schott family. Product lines and
styles have expanded, nylons and wools have grown in popularity, and
accessories from bags to sunglasses can be found worldwide. But at the
core of the business still lies the 100 year old factory just outside
of New York City.

About Leadtec

Leadtec by CGS is a comprehensive, state-of-the-art computerized shop
floor control and incentive payroll solution designed to capture
production events in real-time or batch data collection mode. The
information and visibility provided by Leadtec empowers operators to
monitor and increase productivity, while also enabling managers to
prevent and resolve production issues before they escalate. Leadtec
benefits manufacturers through improved profitability, reduced
production costs, accelerated throughput time, and improved product
quality. More than 500 companies worldwide trust Leadtec to better
manage their manufacturing operations.

About CGS

For more than twenty-five years, CGS has enabled global enterprises,
regional companies and government agencies to drive breakthrough
performance through technology. With global delivery capabilities,
expertise across leading platforms and deep experience in multiple
industries, CGS has become the IT partner of choice for thousands of
organizations worldwide. CGS delivers a wide array of proprietary and
third-party business applications, technology and business services,
outsourcing solutions and learning & communications platforms.
Headquartered in New York City, CGS maintains a worldwide presence
with 20 offices in North America, Europe and Asia. For more
information please visit http://www.cgsinc.com (http://www.cgsinc.com)
and http://www.leadtec.com (http://www.leadtec.com) .

Schott N.Y.C. is a wholly owned subsidiary and registered trademark of
Schott Brothers Inc.

Leadtec is a trademark of Computer Generated Solutions, Inc.

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