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Manufacturing Delays Slow Military Vehicle Shipments
By Richard Lardner, Associated Press Writer
Manufacturing.Net - November 09, 2007

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WASHINGTON (AP) — The Pentagon's $23 billion program to rush thousands of lifesaving vehicles to Iraq is bogged down by production delays and the demands of the military services, members of Congress said Thursday.
 
At a hearing by the House Armed Services Committee, lawmakers said a Navy warfare center in Charleston, S.C. — being used to install the radio jammers and communications systems on the mine-resistant ambush-protected vehicles, called MRAPs — is not organized to do the work.
 
''It kind of reminded me of the middle of the night before Christmas assembling my kid's toys,'' said Rep. Gene Taylor, D-Miss., who recently visited the Charleston facility. ''I'm still not convinced we're doing everything we can do.''
 
Even though the 15,274 MRAPs to be built are needed to protect U.S. troops from the common threat of roadside bombs, each branch of the armed services has its own unique gear it wants installed, said Rep. Neil Abercrombie, D-Hawaii.
 
As defense contractors build greater numbers of vehicles, this variety of models further slows the integration process in Charleston, Abercrombie said, and creates support problems once the MRAPs are fielded.
 
John Young, the Defense Department's top acquisition official, defended the decision to use the Charleston facility, which is expected to handle 50 MRAP installations a day by mid-December.
 
According to Young, much of the gear being put into the MRAPs is very sensitive and requires specialized testing facilities the private-sector manufacturers don't have.
 
Young said he's pressed hard to make the MRAPs as uniform as possible.
 
''But at the end of the day I have to respect the senior military leaders' decision that says, 'Certain things have to be unique,''' Young said.
 
The Marine Corps, for example, insisted on a radio frequency jammer that differs greatly in size, weight and power from those used by the other services.
 
In May, Defense Secretary Robert Gates made the MRAP the Pentagon's top acquisition priority. Young said more than 560 vehicles have been fielded and monthly production will top 1,000 by the end of the year.
 
Taylor, whose home state of Mississippi was devastated two years ago by Hurricane Katrina, also questioned the decision to make a single location in a coastal city the chokepoint for such critical work.
 
If a natural disaster were to hit Charleston, Taylor said, it could cripple the ability to get the vehicles to the troops in combat.
 
Navy Capt. Red Hoover, commander of the Naval center in Charleston, said the government has an alternate facility in Orangeburg, S.C., about 60 miles northwest of Charleston.
 
In the event of an emergency, Hoover said, his center could shift their operations to Orangeburg within 72 hours.
 
Rep. Roscoe Barlett, R-Md., asked why this alternate location is not now being used to increase the output of MRAPs.
 
Young said the Charleston center should eventually be able to handle all the vehicles delivered by the manufacturers, which would make operating the second plant unnecessary.
 
But he acknowledged the military and the MRAP contractors are learning as they go.
 
''This is one of the risk areas,'' he said. ''It's not clear to us that the (Navy) won't be able to handle the workload, but we are looking at options for backup.''

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